The evolution of HUL's Distribution Network:-
The first phase of the HUL distribution network had wholesalers
placing bulk orders directly with the company. Large retailers also placed
direct orders, which comprised almost 30 per cent of the total orders
collected. The company salesman grouped all these orders and placed intent with
the Head Office. Goods were sent to these markets, with the company salesman as
the consignee. The salesman then collected and distributed the products to the
respective wholesalers, against cash payment, and the money was remitted to the
company.
The focus of the second phase, which spanned the decades of the
40s, was to provide desired products and quality service to the company's
customers. In order to achieve this, one wholesaler in each market was
appointed as a "Registered Wholesaler," a stock point for the
company's products in that market. The company salesman still covered the
market,
canvassing for orders from the rest of the trade. He would then
distribute stocks from the Registered Wholesaler through distribution units
maintained by the company. The Registered Wholesaler system, therefore,
increased the distribution reach of the company to a larger number of customers.
The highlight of the
third phase was the concept of "Redistribution Stockiest" (RS) who
replaced the RWs. The RS was required to provide the distribution units to the
company salesman. The RS financed his stocks and provided warehousing
facilities to store them. The RS also undertook demand stimulation activities
on behalf of the company.
The second characteristic
of this period we realized that the RS would be able to provide customer
service only if he was serviced well. This knowledge led to the establishment
of the "Company Depots" system. This system helped in transshipment,
bulk breaking, and as a stock point to minimize stock-outs at the RS level.
In
the recent past, a significant change has been the replacement of the Company Depot
by a system of third party Carrying and Forwarding Agents (C&FAs). The
C&FAs act as buffer stock-points to ensure that stock-outs did not take
place. The C&FA system has also resulted in cost savings in terms of direct
transportation and reduced time lag in delivery. The most important benefit has
been improved customer service to the RS. The role performed by the Redistribution Stockiest has also undergone
changes over the years. Financing stocks, providing manpower, providing service
to retailers, implementing promotional activities, extending indirect coverage,
reporting sales and stock data, screening for transit damages are some of the
functions performed by the RS today. HUL has grown manifold over the years. In
the process, the number of factories and the number of SKUs too have increased.
In order to rationalize the logistics and planning task, an innovative step has
been the formation of the Mother Depot and Just in Time System (MD-JIT).
Certain C&FAs were selected across the country to act as mother depots.
Each of them has a minimum number of JIT depots attached for stock
requirements. All brands and packs required for the set of markets which the MD
and JITs service in a given area are sent to the mother depot by all
manufacturing units. The JITs draw their requirements from the MD on a weekly
or bi-weekly basis. At present, HUL's products, manufactured across the
country, are distributed through a network of about 7,000 redistribution stockiest
covering about one million retail outlets. The distribution network directly
covers the entire rural population.
In addition to the ongoing commitment to the traditional grocery
trade, HUL is building a special relationship with the small but fast emerging
modern trade. Our scale enables us to provide superior customer service
including daily servicing, improving their range availability whilst reducing
inventories. We are using the opportunity of interfacing more directly with our
consumers in this retail environment through specially designed communication
and promotions. This is building traffic into the stores while yielding high
growth for our business. An IT-powered system has been implemented to supply
stocks to redistribution stockiest on a continuous replenishment basis. The
objective is to catalyse HUL’s growth by ensuring that the right product is
available at the right place in right quantities, in the most cost-effective
manner. For this, stockiest have been connected with the company through an Internet-based
network, called RS Net, for online interaction on orders, dispatches, information
sharing and monitoring. RS Net covers about 80% of the company's turnover. Today,
the sales system gets to know every day what HUL stockiest have sold to almost
a million outlets across the country. RS Net is part of Project Leap, HUL's
end-to-end supply chain, which also includes a back-end system connecting
suppliers, all company sites and stretching right up to stockiest. RS Net has
come as a force multiplier for HUL Way, the company's action-plan tomaximise
the number of outlets reached and to achieve leadership in every outlet, by unshackling
the field force to solely focus on secondary sales from the stockiest to
retailers and market activation. HUL Way has also led to implementing best
practices in customer management and common norms and processes across the
company. Powered by the IT tools it has further improved customer service,
while ensuring superior availability and impactful visibility at retail points.
HUL, has been at the forefront of experimenting with innovative methods to
reach the rural consumer.
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